At one of our clients, a leading Dutch meat processor, we at Wensing have once again demonstrated how our expertise in product improvement and customised solutions directly contributes to greater efficiency, higher quality and better financial results.
In the food industry, everything revolves around continuity, efficiency and quality. Yet it is often the smallest factors that have the greatest influence on the process and the end result. We also noticed this with one of our customers, a large Dutch meat processor. Together we went looking for a solution to a persistent problem in their production process. The result? A great example of how technical expertise and customization come together in a successful practical solution. Curious how we approached this? Read more.
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e.timmer@unspi.comThorough analysis of the problem
Our collaboration always starts with listening and watching. In this case, our specialists have extensively analyzed the situation on site. We investigated the technical structure of the vacuum filler, the composition of the product and the production process. We looked specifically at the cause of the fat accumulation and the influence on the total line. Our expertise in both machine parts and process optimization enabled us to map out the problem in detail.
Customised technical optimisation
After the analysis, we developed a targeted solution, fully tailored to the customer’s situation. We have adjusted two important parameters in the cutting set, combined with smart technical modifications to specific parts. We make use of our extensive knowledge of wearing parts and custom components. Thanks to our internal product development and short lines of communication, we were able to test prototypes quickly. The goal: less fat accumulation, less downtime and a more efficient process, without compromising on product quality. Everything was tailored in detail to the customer’s existing production environment.
Testing, monitoring and securing results
Testing, monitoring and securing results
The first test results spoke for themselves: the fat deposits in the machine were minimal right from the start. After further optimization, our customer has been able to run production smoothly, without unplanned cleaning stops. By actively monitoring the process and supporting the customer during the implementation, we have structurally secured the result. The effect is clear: at least one hour less downtime per day, less waste and an even better end product. In this way, together with our customers, we ensure lasting improvements and maximum efficiency in daily production.
Our specialists are happy to work with you on technical optimizations, product improvements, or customized solutions. Together, we will look at how we can minimize downtime, increase efficiency, and improve the performance of your production process.
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